Le cartonnage aka the ultimate milk carton upcycle tutorial


Even though I still haven't got around to finishing my posting about my travels in Japan, I have got around to making good use of the craft items I bought. Well what I managed to find anyways! As it happens I decided to leave my epic fabric shopping spree until the end of my trip so that I would not have to lug it on the shinkansen to and fro Kyoto, however what I forgot to factor in is that Japan celebrates the new year until 5th January. Given that I was there over Christmas and New Year's, and was going back to Bangkok on the 5th, you've probably guessed it at this point but everything in the famous nippori fabric town was closed. I stepped off the train, boyfriend in tow to snap a picture of me in front of the nippori fabric town sign so I could tell you all about it. But as I arrived to the main shopping strip everything was closed, and even with my limited Japanese I knew that the signs on the shops were indicating they were closed until the 4th or 5th or even 6th. Even my boyfriend felt sorry for me, after much debate about whether the signs said close to the 4th or opened on the forth, he encouraged me to go back the next day and check it out, just in case - about two shops were open, it was kind of worth it though. But I was thoroughly depressed after peeking into the beautiful shop fronts full of fabric, and cheap 500yen signs wahhhhh...anyways I did managed to get some good stuff which leads me to my current tutorial.

The sign
EMPTY shops
My excitement at the prospect of FIVE Tomato craft stores

Whilst in Japan, I did manage to find some interesting craft books, one of which was one the French art of Le Cartonnage. According to Google, it's the craft of using cardboard and fabric to create things, simple enough right? Well in the book I bought, it ups Cartonnage a notch or two using paper milk cartons for cardboard, basically making it the best upcycle ever. This was created straight from the book, and it was simple enough - but given my poor cutting and gluing skills, coupled with my impatience, I ended up with hot glue gun stringy bits all over my clothes. 


After yesterday's success I decided to  give my own version ago. In the theme of organising my messes around the house, I decided that my dresser and make-up was next, so keep reading for this make-up holder upcycle milk carton tutorial.




WHAT YOU'LL NEED  - so normally I give you very clear instructions with lots of pictures but I didn't particularly want to take pictures with glue-y fingers, so pardon the lack of photos and poor paint drawings. Also I tend to give very detailed what you'll need lists, but with this it really depends on the size of your milk/ juice cartons.
  • 5 x 1L paper milk cartons - rinsed out with soapy water and vinegar (keep reading for the dimensions if you are going to use plain cardboard)
    • measure the halfway point between the top of the carton (where the square part is) and the bottom and cut at this point for all 5 cartons (the halfway point on my carton was 9.75cm) and cut off the top to get rid of the triangle
 
  • Please refer to the diagram below, it will be a lot less confusing for your sake, my words and instructions are confusing to me sometimes. The basic structure of the makeup holder will be 2 identical 'cubes' which are shown in red, and 1 main rectangular prism. You will basically need to cut a copy of all the sides of the prism + 'cubes' to line with fabric to give the cartonnage make-up holder the professional look.There's an actual photo if you scroll down a bit which makes more sense. 
  • Probably best to read this tutorial all the way through twice as it is a bit all over the place. sorry!
    • 10 x side rectangles - 6.9cm (w) x 9.4cm (h) GREEN (some can be salvaged from other pieces - look for the instructions in green below)
    • 5 x 'cube' base - 6.9cm (w) x 6.9cm (h)
    • 1 x 'cube' lid (not picture in semi-accurate diagram above) - 7.2cm (w) x 7.2cm (h)
    • 2 x rectangular prism panels - 20.8cm (w) x 9.4cm (h) (not pictured)
  • 3 x extra cardboard for rectangular prism base - 20.8cm (w) x 6.9cm (l)
  • Fabric - basically you will need 1cm extra on either side of your cardboard piece to cover in fabric i.e. add 2cm to height, 2cm to length etc. as an approximate but generally a bit more in height for the outer fabrics for the prism + 'cubes' - and for those of you who I have confused with the maths:
    • MAIN OUTER FABRIC 
      • 1 x outer fabric for rectangular prism - 58cm (w) x 13cm (h)
      • 2 x outer fabric for 'cubes' - 30cm (w) x 11cm (h) 
      • 1 x rectangular prism base- 9cm (w) x 23cm (h)
      • 2 x 'cube' base - 8cm (w) x 8cm (h) 
      • 1 x 'cube' lid - 9cm (w) x 9cm (h)
    • LINING FABRIC
      • 10 x 'cube' side lining fabric - 9cm (w) x 11.5cm (h) 
      • 3 x 'cube' base - 8cm (w) x 8cm (h) 
      • 1 x rectangular prism base - 9cm (w) x 23cm (h)  
      • 2 x rectangular side panel fabric - 23cm (w) x 11.5cm (h)
  • PVA/ modge podge glue or if you're impatient a hot glue gun only  
    • I would recommend using a base glue to stick the fabric to the sides of the cartons and the hot glue gun when you are folding the fabric corners (which will be explained with pictures later on - promise)
  • Sticky tape
  • 5cm piece of ribbon or string



WHAT TO DO
  • If you  have reached this part of the tutorial then you are doing amazing, and it hopefully means that I haven't confused you - yet. This is the fun part - promise. 
  • First, grab the top half of 4 cartons which you have already split. You want ones that are hollow on both sides. 
  • Press the carton pieces flat and cut along 1 of the seams - probably with scissors and not a craft knife, as you want to open your carton piece out so you have 4 panels. 
  • Do this with both cartons.
  • Tape together the two panels along the cut seams so you have 8 continuous panels. 
  • Bend the panels so that it becomes a 3 panel x 1 panel rectangular prism.
  • Tape the panels so that the white part is facing outside, otherwise when you go to put your fabric on, you lovely carton label will show through!
  • Grab 1 of the rectangular prism bases and tape it to the bottom of you rectangular prism.
Yep, recycling cardboard - this is the front cover of my year 10 maths exercise book
  • Put aside your rectangular prism, and grab the 2 other carton halves which have been split into panels. 
  • You will only need three panels to line each side - cut off the extra panel - this can be used/ salvaged as a side rectangle. 
  • With all your pieces lined up this is what it should look like (please note that the two cubes are the bottom halves of the carton so they already have an intact base)

  • Ok so I lied, but now you know which pieces are what, so here's the fun part where you get to play with glue and fabric.
  • I like to start with the lining pieces first - just because there is so much more of them and I'm a rebel like that doing the inside first. 
  • Grab you rectangular prism side panels and place some glue on the plain side, press this down into its corresponding lining fabric. 
  • Grab some newspaper to line whatever surface you're working on because this will get messy - and heat up your glue gun. 
  • This is where my hands got all hot glue gun stringy so no pictures just words.
  • You'll need to draw a line of glue across the top of your cardboard, I like to grab the opposite end of the cardboard to where I've just glued, and lift it upright then smoosh it glue side down into the fabric
    • or you could use your fingers to fold the fabric onto the line of glue - but I get scared of burning my fingers. 

  • Try not drawn your line all the way to the edge as you want to have nice little triangles of fabric in the corner where the two adjacent edges of fabric meet, as below:
  • Grab your scissors and cut the excess triangles of fabric to reduce bulk 
  • Wrap all your lining fabric pieces around the respective cardboard pieces. 
  • Wrap the outer fabric pieces around all the INDIVIDUAL cardboard pieces so don't wrap the prism or the 2 'cubes'.
  • When wrapping the prism make sure that the raw edges of the fabric end up on the side of the prism, as we will be gluing the 'cubes' to both sides to cover it up. 
  • Also make sure you have even overhang on both top and bottom to fold over
  • Same as before run a line of glue and fold, run a line of glue and fold. 
  • When folding the top of the fabric down be sure to place and extra dab of hot glue in the corners and quickly press down
  • Now flip the prism over and fold over the excess as before - remembering to trim the corners
  • Do this for both the cubes. 
  • Grab the bases for the cubes and prism. 
  • Get the hot glue gun and quickly outline the base with glue, however don't place the glue too close to the edge of the piece, or it will squeeze out when you adhere it to the base of your cube/prism. 
  • Adhere all three bases. 
  • Grab the lining pieces and using the same method of outlining the pieces with glue, not too close to the edge and quickly pressing in place until all the pieces have been adhered.
  • Grab the piece for the lid and the remaining 'cube' base. 
  • Glue a folded piece of ribbon to the base. Then glue this to the lid.
  • Using a needle and thread - old school I know, sew the back of the lid to the back of one of the cubes, you should be able to pierce both the outer and lining fabrics as below: 
  • Yay you will now be the proud owner of a upcycled milk carton makeup/ pencil/ knick-knack holder!

Okay so that was a pretty complex tutorial to write as I didn't have any pictures and I tend to scroll through tutorials with lots of words as they confuse me. So if you have any questions please leave a comment as I'd love for all of you to try this. 

As a side note I don't actually drink soy milk (family does) unless it's a chai latte, but I have a feeling that the paper milk cartons with the plastic tabs are cleaner, as the cartons you tear at the nib absorb some of the contents of the carton and tend to smell a bit more even after washing.

Happy crafting!

mel@all.wrapped.up Web Developer

The indecisive crafter

6 comments:

  1. will def give it a go. thanx so much for yr effort u took in writing it. :)

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  2. wow!!!!this is great idea and very practical!!!very good job

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  3. I really love your tutorial! I was wondering will it be possible to use one of your images (the diagram showing where to cut the carton,) for my GCSE project?
    thank you keep up the great work!

    ReplyDelete
    Replies
    1. Hi,

      I would be happy for you to use the images for your GCSE project. What kind of project are you doing?

      Mel@allwrappedup

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    2. Its an upcycling project and I loved your idea! Thank you.

      Delete